Digitalization and intelligentization of production lines

With the solid promotion of the innovation and development strategy of industrial Internet, the construction of networks, platforms, security and other systems is constantly improving, and the integration and application of industrial Internet in intelligent manufacturing are becoming increasingly widespread. As an implementation path for intelligent manufacturing, digital platforms based on industrial internet are becoming increasingly important in production and manufacturing< Br/> Based on more than ten years of manufacturing experience in the automotive industry and service experience from dozens of car companies, through independent research and continuous innovation, Risong Hokuto has innovatively developed and launched the Ruisong Intelligent Digital Platform RIDP (R: Ruisong, Intelligent: Intelligent, Digital: Digital, Platform: Platform) to meet the needs of industry development, which can effectively solve the pain points in the operation of manufacturing production lines.

Intelligent manufacturing solution for new energy batteries

Four major process systems in automobile manufacturing

Intelligent manufacturing system for white body

Pain points in the industrial industry

Integrated solution for intelligent assembly of automobiles

Risong Hokuto Automotive's intelligent assembly overall solution adopts high-tech automation solutions in all aspects - "intelligent visual guidance technology," "intelligent tightening technology," and "intelligent quality control technology." Multiple core technologies have reached the leading domestic and international levels. The independently developed machine vision intelligent assembly technology has the characteristics of large measurement range, good flexibility, and high accuracy, which can achieve high automation rate, high production efficiency, high production quality, and high flexibility in automatic assembly. The independent and controllable nature of flexible technology allows automobile manufacturers to easily adjust production rhythms, production models, etc., achieving high flexibility and customization, reducing production costs such as updating automobile manufacturing equipment and improving personnel skills.

Solutions for the New Energy Vehicle Industry

Intelligent technology is widely applied in various industries and has had a huge impact on the new energy vehicle industry. Intelligent solutions can not only improve production efficiency and product quality, but also reduce costs, save energy and reduce emissions, enhance sustainable development capabilities, and further promote the development of the new energy vehicle industry. With the continuous innovation and development of intelligence and digital technology in the future, the new energy vehicle industry will usher in a broader development prospect.

Intelligent solution for white body welding and assembly

The intelligent system solution for welding and assembly production lines of white body and body parts mainly covers synchronous engineering of body process planning, body trial production, turnkey engineering, production line renovation, operation and maintenance management, and services. The welding and assembly process of the white body mainly includes spot welding, arc welding, unilateral welding, screw welding, rotary tapping riveting, self piercing riveting, flexible rolling, gluing, laser welding, etc.

Digitalization and intelligentization of production lines

Risong Technology's digital platform RIDP is a core platform that closely links people, machines, and data. It includes a production line operation monitoring system, equipment operation and maintenance management system, equipment symptom management system, and welding quality management system. It integrates data systems such as production line, equipment operation and maintenance, equipment diagnosis, and welding monitoring, achieving visual, convenient, intuitive, and data-driven production management, and achieving refined management of production lines.

Manufacturing of battery trays for new energy vehicles

The manufacturing solution for new energy vehicle battery trays perfectly solves the problems of cracks and pores during the welding process, without burrs, splashes, and the need for additional welding materials, thereby achieving savings in polishing, cleaning processes, production costs, and truly achieving automation. Its superiority and economic applicability make it the best choice for welding process manufacturers with high welding requirements for lightweight materials.

IOT fusion, eliminating data silos

RIDP builds an edge data collection gateway and independently develops data collection service software by utilizing industrial internet and data collection technology to facilitate data exchange between OT and IT. By integrating IoT, eliminating data silos, equipment data collection, analysis, and application can be achieved, enabling various management functions such as production line operation monitoring, equipment maintenance management, equipment symptom management, and welding quality management.

Solution advantages

Digitalization construction

Equipped with an intelligent logistics system and MES production execution system that runs through the entire line, it has advantages such as whole line linkage, cost compression, and improving high yield and consistency of battery products.

Modular design

By adopting modular design, customer changeover time can be greatly reduced, and subsequent intelligent upgrades and renovations are also more convenient.

Intelligent Manufacturing & Services

By strengthening the construction of the after-sales service system and continuously empowering customers with the "smart manufacturing+service" model, we aim to improve product value.

Differentiated products

With years of experience in production line manufacturing, we provide comprehensive solutions for customers in their actual usage scenarios, addressing pain points in different stages, and effectively enhancing their differentiated competitiveness.

Intelligent robot

By equipping sensors, machine vision, and intelligent control systems, intelligent robots have the characteristics of service and standardization, achieving active online services, modularity, and universality, reducing manufacturing costs and shortening manufacturing cycles.

Intelligence sensor

A new type of sensor that quantifies the parameters to be perceived and controlled, and integrates them into industrial networks for high performance, high reliability, and functionality, with the ability to perceive, diagnose, and interact information.

Flexible tooling

Flexible tooling equipment is the hardware foundation for achieving intelligent assembly and an important tool for reducing assembly costs and shortening assembly preparation cycles. The combination of flexible fixtures with advanced measurement and inspection systems and connecting equipment is the most important link in ensuring intelligent assembly.

Intelligent equipment

The multifunctional and multi-objective intelligent assembly equipment of machine vision can accurately find various features of the target, automatically determine and accurately position, use automatic execution devices to complete assembly, achieve effective control of product quality, and increase the flexibility, reliability, and stability of the production assembly process, thereby improving production and manufacturing efficiency.

Technical team strength

We have a strong technical team composed of engineers and technical experts, and have accumulated rich project experience in the automotive production and manufacturing industry for many years.

Advanced solutions

We provide a complete set of intelligent manufacturing solutions for new energy vehicle production lines, covering the manufacturing needs of various links and achieving significant improvement in production efficiency.

Data analysis optimization

Equipped with a data analysis system, real-time monitoring and analysis of production data are carried out, and continuous optimization and improvement are carried out to further improve production efficiency.

Job security guarantee

Equipped with an intelligent security monitoring system to monitor and ensure the work process of operators, ensuring efficient operation of the production line and ensuring the safety of employees.

AI intelligence

Industrial big data helps to upgrade and iterate production lines, connect operations and industrial ecological chains, and ultimately achieve intelligent upgrading.

Digitalize

Digital verification shortens the development cycle of production lines, reduces risks and waste.

Flexibility

Realize product compatibility across multiple production lines and reduce investment risks.

Lean

The ultimate utilization of equipment assets to achieve cost reduction and efficiency increase.

Personalization

Provide personalized customization, customize personalized products according to different device types.

Industry accumulation

More than ten years of manufacturing experience in the automotive industry and accumulated experience in dozens of automotive companies.

Product Introduction

Production line operation monitoring

The production line operation monitoring system on the RIDP platform can monitor the overall operation status of the production line, achieve real-time fault alarms, closely monitor process steps, and transmit data for rapid fault localization and repair. The system can also provide real-time information on production rhythm, statistics on vehicle models, output, crop turnover rate, failure time, and other production data, eliminate information time differences, optimize production rhythm in a targeted manner, and improve production line efficiency.

Equipment operation and maintenance management

The equipment operation and maintenance management system on the RIDP platform can statistically analyze various dimensions of information such as workstations, alarm frequency, and downtime, facilitating the tracking of key faults, achieving visual management of alarm data, and ensuring data traceability. Users can backup robot programs with just one click on the system, quickly access pre-set fault help documents, various device information, program differential comparison tables, and other data. The system records various servo parameters, making it convenient for users to compare the historical modifications of parameters before and after, reducing communication costs for different personnel online work, and reducing the time for adding new equipment, achieving system management and improving efficiency.

Equipment Symptom Management

The device symptom management system on the RIDP platform can monitor the health status of devices in real time, strengthen the monitoring of sub healthy devices, prevent mechanical fatigue, and carry out regular and targeted maintenance to extend the service life and ensure smooth production. This system can analyze data of equipment such as cylinders, motors, and guides, compare historical data, monitor various data of the equipment in real time, and have a more comprehensive understanding of the equipment's health status, in order to set alarm thresholds and timely intervene manually.

Welding quality management

The welding quality management system on the RIDP platform collects information from robots, robot controllers, and production line PLCs using a server, establishes a database, and presents it visually to users. Users can use this information and pre trained AI models to formulate welding parameters, issue welding parameters, execute welding, predict quality, and other welding tasks, Scientifically and intelligently set the upper and lower resistance thresholds for welding quality products, as well as provide real-time warnings. This system can monitor and trace various welding processes such as arc welding and spot welding, facilitating analysis and utilization, effectively reducing production costs, and improving welding yield.